{"id":27838,"date":"2022-09-05T23:00:43","date_gmt":"2022-09-05T21:00:43","guid":{"rendered":"https:\/\/www.renova-srl.cn\/?p=27838"},"modified":"2022-09-09T13:15:50","modified_gmt":"2022-09-09T11:15:50","slug":"renova-featured-in-ipbi-september-22","status":"publish","type":"post","link":"https:\/\/www.renova-srl.cn\/en\/articles-and-case-studies\/renova-featured-in-ipbi-september-22\/","title":{"rendered":"Renova featured in IPBI &#8211; September 22"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row][vc_column][vc_column_text animation_delay=&#8221;0&#8243;]In case you missed it, we are featured in the last issue of <strong>International Paper Board<\/strong>!<\/p>\n<p>The article tells about a particular application of our<a href=\"https:\/\/www.renova-srl.cn\/en\/brakes-clutches\/pneumatic-brakes-turborex\/\"><strong> air-cooled multidisc brakes<\/strong><\/a> installed at one of our clients, Italian leader in the <a href=\"https:\/\/www.renova-srl.cn\/en\/paper-industry\/\"><strong>paper<\/strong><\/a>, <a href=\"https:\/\/www.renova-srl.cn\/en\/corrugated-industry\/\"><strong>corrugated<\/strong><\/a> and <a href=\"https:\/\/www.renova-srl.cn\/en\/converting-industry\/\"><strong>packaging<\/strong><\/a> industry.<\/p>\n<p>Read the full article to learn more about the potential of this technology, designed to <strong>improve unwinding efficiency<\/strong>, <strong>reduce maintenance<\/strong> and ensure <strong>maximum performance<\/strong>.[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-919206\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">IS IT POSSIBLE TO SWITCH FROM MAINTENANCE EVERY 6 MONTHS TO 7 YEARS?<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]If you ask <strong>Renova<\/strong> engineers, the answer is yes! And they say they have the proofs, thanks to a loyal customer who has allowed testing in his plant for <strong>almost 10 years<\/strong>!<\/p>\n<p><strong>About Renova<\/strong><\/p>\n<p><img decoding=\"async\" class=\"alignright wp-image-27845\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/renova-on-ipbi-september-22.jpg\" alt=\"renova on ipbi september 22\" width=\"500\" height=\"666\" \/><\/p>\n<p><strong>Renova srl<\/strong> is an Italian industrial manufacturing company based in <strong>Milan<\/strong>.<\/p>\n<p>It provides industrial solutions <strong>100% designed<\/strong> and <strong>made in Italy<\/strong> for manufacturers and end users in the <strong>paper<\/strong>, <strong>paperboard<\/strong> and <strong>converting<\/strong> industry. <a href=\"https:\/\/www.renova-srl.cn\/en\/brakes-clutches\/\"><strong>Brakes<\/strong><\/a>, <a href=\"https:\/\/www.renova-srl.cn\/en\/mechanical-chucks\/\"><strong>chucks<\/strong><\/a>, <a href=\"https:\/\/www.renova-srl.cn\/en\/web-tension-control-systems\/\"><strong>control systems<\/strong><\/a> and <a href=\"https:\/\/www.renova-srl.cn\/en\/material-handling-equipment\/\"><strong>material handling equipment<\/strong><\/a>\u2026 Renova operates wherever there is a roll to <strong>unwind<\/strong>, <strong>rewind<\/strong> or <strong>move<\/strong> within the production plant.<\/p>\n<p><strong>About the client<\/strong><\/p>\n<p>This case-study focuses on a manufacturer based in Northern Italy, with <strong>11 plants<\/strong>, <strong>14 production lines<\/strong> and with around <strong>120 years of experience<\/strong> in the <strong>paper<\/strong>, <strong>corrugated<\/strong> and <strong>packaging<\/strong> industry.<\/p>\n<p>Their high-quality production starts with their pulp lines, passing through <strong>paper mills<\/strong>, <strong>corrugator<\/strong> lines, <strong>printing<\/strong> and box factories: each product is crafted with careful attention in providing the highest quality standards on the market.[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-863591\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">The starting point<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]Until 2013 Renova\u2019s client was using monodisc brakes on its lines. <strong>Pads<\/strong> needed to be changed every <strong>6 months<\/strong>, with a cost between 400-600\u20ac for each brake.<\/p>\n<p>They had <strong>continuous maintenance requirements<\/strong>, <strong>high<\/strong> air <strong>consumption<\/strong> and overall <strong>high costs<\/strong>.[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-291593\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">The first turning point<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]Renova convinced the client to try <a href=\"https:\/\/www.renova-srl.cn\/en\/brakes-clutches\/pneumatic-brakes-turborex\/\"><strong>Turborex<\/strong><\/a>, <strong>pneumatic air-cooled multidisc brake<\/strong>, on the 3300-width corrugator in the main Italian plant.<\/p>\n<p><em>\u201cOur old braking system required us to replace the pads every 6 months on each brake, for a total of 20 brakes on a single line of corrugators. Downtime, maintenance procedures and costs were a problem for us until we installed Turborex, and we managed to forget them for many years. For this reason, we have decided to update all our roll stands with Turborex brakes. Furthermore, if a brake requires maintenance, it only takes 10 minutes to replace the pad kit. Other advantages are that the Turborex multi-disc brake improves unwinding efficiency ensuring maximum performance: thanks to the double ventilation of the fan, Turborex operates at lower temperatures in the most demanding applications -24 \/ 7- where the working conditions are extreme. Over time, we have updated all roll stands with the Turborex.\u201d <\/em>The customer said.[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-881793\"><\/span>[vc_single_image image=&#8221;27848&#8243; img_size=&#8221;full&#8221; add_caption=&#8221;yes&#8221; alignment=&#8221;center&#8221;]<span class=\"et-gap et-clearfix et-gap-881793\"><\/span>[vc_column_text animation_delay=&#8221;0&#8243;]After years of collected data, Renova can share the proven results of this application.<\/p>\n<ul>\n<li><strong>Pad life<\/strong>: from 6 months to 7 years (pads were changed for the first time in 2020)<\/li>\n<li><strong>Maintenance downtime<\/strong>: from 30 minutes to 10 per each brake;<\/li>\n<li><strong>Air consumption <\/strong>completely eliminated, with no more rust on the brakes<\/li>\n<li><strong>Maintenance requirements<\/strong>: only for ordinary cleaning operations<\/li>\n<li><strong>Powders<\/strong>: Harmful emissions: reduced by 50% compared to single pad brakes<\/li>\n<li><strong>Costs<\/strong>: at least 5600\u20ac saved per brake (14 pad changed at 400\u20ac each)<\/li>\n<li><strong>Satisfaction<\/strong>: the client is 100% satisfied<\/li>\n<\/ul>\n[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-877320\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">The second turning point<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]Following the success of <strong>Turborex<\/strong>, the customer wanted to test other <strong>patented Renova technologies<\/strong>, as he was using <strong>core chucks<\/strong>, that required high maintenance and continuous replacement of parts.<\/p>\n<p><em>\u201cIn addition, we have updated the old chuck with Renova\u2019s <a href=\"https:\/\/www.renova-srl.cn\/en\/mechanical-chucks\/roll-ejector-chucks-duplex\/\"><strong>Duplex<\/strong><\/a>, <strong>the roll ejector chuck<\/strong>. This have solved two long-standing problems that often occurred during the production cycle.<\/em><\/p>\n<p><em>The first is the waste of paper, caused by the slipping of the reel core on the chuck. Our paper waste occurred most often because of an incomplete unwinding of the roll, during splicing or due to core damage. The second problem concerned a low safety level for the operators and damage to the machine, due to the manual intervention with levers or other tools for the discharged of stuck rolls or cores from the roll stand.\u201d<\/em><\/p>\n<p>Thanks to this installation the client:<\/p>\n<ul>\n<li><strong>Costs<\/strong>: reduced maintenance components, no more parts to change<\/li>\n<li><strong>Maintenance time<\/strong>: saved maintenance time;<\/li>\n<li><strong>Safety<\/strong>: increased safety due to the elimination of manual intervention to unload the core;<\/li>\n<li><strong>End-of-roll waste<\/strong>: Duplex uses paper rolls up to the last centimeters;<\/li>\n<li><strong>Slippage<\/strong>: Duplex has a better grip from the first processing<\/li>\n<\/ul>\n[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-881793\"><\/span>[vc_single_image image=&#8221;27849&#8243; img_size=&#8221;full&#8221; add_caption=&#8221;yes&#8221; alignment=&#8221;center&#8221;]<span class=\"et-gap et-clearfix et-gap-881793\"><\/span><h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-156266\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">The last updates<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]In 2022 the client has decided to <strong>upgrade<\/strong> the <strong>Turborex brakes<\/strong> in his plant with the <strong>High Dissipation models<\/strong>.<\/p>\n<blockquote><p>The new <strong>HD discs<\/strong> with <strong>self-ventilation<\/strong> system guarantee a better performance as they improve the internal cooling capacity of the discs by quickly conveying the hot air to the outside.<\/p><\/blockquote>\n<p>In addition, the reduced discs diameter of 180 mm means <strong>30% less distance<\/strong> covered and <strong>sliding speed<\/strong> of the friction materials with the discs for a substantial <strong>reduction<\/strong> of the <strong>pad wear<\/strong> and <strong>dust emissions<\/strong> in the working environment.[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-978662\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">Competent business partner:<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]The Customer continues: <em>\u201cWe like to work together with Renova. Entering into a <strong>partnership<\/strong> with Renova was the right decision, and this has given us a number of <strong>advantages<\/strong> that we didn\u2019t even think possible before. It\u2019s always advantageous to receive <strong>high quality<\/strong>, <strong>innovative<\/strong> solutions that increase <strong>productivity<\/strong> and <strong>safety<\/strong> in the plant while <strong>reducing<\/strong> production and maintenance <strong>costs<\/strong>.\u201d<\/em>[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-881793\"><\/span>[\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>In case you missed it, we are featured in the last issue of International Paper Board! The article tells about a particular application of our air-cooled multidisc brakes installed at one of our clients, Italian leader in the paper, corrugated and packaging industry.<\/p>\n","protected":false},"author":1,"featured_media":27857,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[13],"tags":[85,96,100,93,102,87,99,86,98,103,104],"class_list":["post-27838","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articles-and-case-studies","tag-brakes-clutches","tag-converting-industry","tag-corrugated-industry","tag-duplex","tag-mechanical-core-chucks","tag-multidisc-brake","tag-paper-industry","tag-pneumatic-brake","tag-roll-ejection-systems","tag-roll-ejector-chuck","tag-turborex"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Renova featured in IPBI - September 22 - Renova<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.renova-srl.cn\/articles-and-case-studies\/renova-featured-in-ipbi-september-22\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Renova featured in IPBI - September 22 - Renova\" \/>\n<meta property=\"og:description\" content=\"In case you missed it, we are featured in the last issue of International Paper Board! 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