{"id":23316,"date":"2022-04-28T13:13:04","date_gmt":"2022-04-28T11:13:04","guid":{"rendered":"https:\/\/www.renova-srl.cn\/?p=23316"},"modified":"2022-07-30T10:18:54","modified_gmt":"2022-07-30T08:18:54","slug":"how-to-select-the-suitable-pneumatic-brake-for-your-roll-stand","status":"publish","type":"post","link":"https:\/\/www.renova-srl.cn\/en\/articles-and-case-studies\/how-to-select-the-suitable-pneumatic-brake-for-your-roll-stand\/","title":{"rendered":"How to select the suitable pneumatic brake for your roll stand"},"content":{"rendered":"<div class=\"wpb-content-wrapper\">[vc_row][vc_column][vc_column_text animation_delay=&#8221;0&#8243;]In the <a href=\"https:\/\/www.renova-srl.cn\/en\/corrugated-industry\/\">corrugated<\/a> cardboard industry \u2013 on corrugators \u2013 and <a href=\"https:\/\/www.renova-srl.cn\/en\/paper-industry\/\">paper<\/a> and <a href=\"https:\/\/www.renova-srl.cn\/en\/converting-industry\/\">converting<\/a> industries \u2013 on cutters, unwinders, etc \u2013 roll stands can be equipped with <a href=\"https:\/\/www.renova-srl.cn\/en\/mechanical-chucks\/\">mechanical chucks<\/a> or expanding shafts and with <a href=\"https:\/\/www.renova-srl.cn\/en\/brakes-clutches\/\">pneumatic brakes<\/a>.[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-692501\"><\/span>[vc_single_image image=&#8221;27554&#8243; img_size=&#8221;full&#8221;]<span class=\"et-gap et-clearfix et-gap-692501\"><\/span>[vc_column_text animation_delay=&#8221;0&#8243;]Brakes are mounted on roll stands and unwinders within closed or open web tension control systems.<\/p>\n<p>They are used together with tension control systems to adjust the torque in order to always obtain the web tension required and to guarantee a high quality final product.<\/p>\n<p>Pneumatic brakes must maintain an accurate and constant web tensioning at any line speed and in emergency stop situations.[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-290864\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">How to select the suitable pneumatic brake to your application?<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]UNIT OF MEASUREMENT:[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-692501\"><\/span>[vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text animation_delay=&#8221;0&#8243;]\n<ul>\n<li><strong>T max<\/strong>: Maximum web tension [N]<\/li>\n<li><strong>T min<\/strong>: Minimum web tension [N]<\/li>\n<li><strong>Ts<\/strong>: Web tension per centimeter [N\/cm]<\/li>\n<li><strong>D<\/strong> max: Maximum roll diameter [m]<\/li>\n<li><strong>D<\/strong> min: Minimum roll diameter [m]<\/li>\n<li><strong>L<\/strong> max: Maximum web width [cm]<\/li>\n<\/ul>\n[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-247004\"><\/span>[\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text animation_delay=&#8221;0&#8243;]\n<ul>\n<li><strong>L<\/strong> min: Minimum web width [cm]<\/li>\n<li><strong>m<\/strong>: Roll maximum weight [kg]<\/li>\n<li><strong>v<\/strong>: Web speed [m\/min]<\/li>\n<li><strong>p<\/strong>: Heat dissipated [kW]<\/li>\n<li><strong>t<\/strong>: Breaking time [s]<\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column_inner][\/vc_row_inner]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-467967\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">SPECIFIC TENSION VALUES FOR MATERIAL<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]<strong>Paper<\/strong><\/p>\n<table class=\"xs-table\" width=\"\">\n<tbody>\n<tr>\n<td style=\"text-align: left;\">Weight g\/m2<\/td>\n<td>10<\/td>\n<td>30<\/td>\n<td>60<\/td>\n<td>100<\/td>\n<td>150<\/td>\n<td>200<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\">Web tension [N] per centimeter Ts<\/td>\n<td>0,3<\/td>\n<td>1<\/td>\n<td>2,5<\/td>\n<td>3,2<\/td>\n<td>4<\/td>\n<td>4,8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><strong>Other materials<\/strong><\/p>\n<table class=\"xs-table\" width=\"\">\n<tbody>\n<tr>\n<td style=\"text-align: left;\"><strong>Cellophane <\/strong>(N\/cm for \u00b5 of thickness)<\/td>\n<td>0,042<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\"><strong>Polyethylene <\/strong>(N\/cm for \u00b5 of thickness)<\/td>\n<td>0,02<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\"><strong>Polypropylene <\/strong>(N\/cm for \u00b5 of thickness)<\/td>\n<td>0,025<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\"><strong>Aluminum <\/strong>(N\/cm for \u00b5 of thickness)<\/td>\n<td>0,025<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-809959\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">USEFUL FORMULAS<\/span><\/span><\/h2><span class=\"et-gap et-clearfix et-gap-247004\"><\/span>[vc_column_text animation_delay=&#8221;0&#8243;]\n<table class=\"xs-table\" width=\"\">\n<tbody>\n<tr>\n<td style=\"text-align: left;\"><img decoding=\"async\" class=\"alignleft size-full wp-image-23347\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-01.png\" alt=\"\" width=\"124\" height=\"46\" \/><\/td>\n<td>Roll inertia<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\"><img decoding=\"async\" class=\"alignleft size-full wp-image-23348\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-02.png\" alt=\"\" width=\"196\" height=\"47\" \/><\/td>\n<td>Minimun\/maximum revolutions per minute<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left;\"><img decoding=\"async\" class=\"alignleft size-full wp-image-23349\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-03.png\" alt=\"\" width=\"137\" height=\"19\" \/><\/td>\n<td>Web speed<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-621165\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">WEB TENSIONING<\/span><\/span><\/h2>[vc_column_text animation_delay=&#8221;0&#8243;]Calculation example:[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-247004\"><\/span>[vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;27555&#8243; img_size=&#8221;full&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text animation_delay=&#8221;0&#8243;]\n<ul>\n<li><strong>Paper Weight<\/strong> = 150 gr\/m\u00b2<\/li>\n<li><strong>Dmax<\/strong> = 1,8 m<\/li>\n<li><strong>Dmin<\/strong> = 0,17 m<\/li>\n<li><strong>Lmax<\/strong> = 220 cm<\/li>\n<li><strong>Lmin<\/strong> = 100 cm<\/li>\n<li><strong>v<\/strong> = 240 m\/min<\/li>\n<li><strong>m<\/strong> = 3500 kg<\/li>\n<\/ul>\n[\/vc_column_text][\/vc_column_inner][\/vc_row_inner]<span class=\"et-gap et-clearfix et-gap-247004\"><\/span><span class=\"et-gap et-clearfix et-gap-247004\"><\/span>[vc_column_text animation_delay=&#8221;0&#8243;]\n<table class=\"xs-table\" width=\"\">\n<tbody>\n<tr>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23351\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-04-1.png\" alt=\"\" width=\"122\" height=\"19\" \/><\/td>\n<td>Maximum web tension<\/td>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23352\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-04-2.png\" alt=\"\" width=\"193\" height=\"19\" \/><\/td>\n<\/tr>\n<tr>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23353\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-05-1.png\" alt=\"\" width=\"115\" height=\"19\" \/><\/td>\n<td>Minimum web tension<\/td>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23354\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-05-2.png\" alt=\"\" width=\"186\" height=\"19\" \/><\/td>\n<\/tr>\n<tr>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23355\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-06-1.png\" alt=\"\" width=\"169\" height=\"46\" \/><\/td>\n<td>Maximum torque<\/td>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23356\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-06-2.png\" alt=\"\" width=\"230\" height=\"46\" \/><\/td>\n<\/tr>\n<tr>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23357\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-07-1.png\" alt=\"\" width=\"158\" height=\"46\" \/><\/td>\n<td>Minimum torque<\/td>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23358\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-07-2.png\" alt=\"\" width=\"227\" height=\"46\" \/><\/td>\n<\/tr>\n<tr>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23359\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-08-1.png\" alt=\"\" width=\"92\" height=\"47\" \/><\/td>\n<td>Heat dissipated<\/td>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23360\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-08-2.png\" alt=\"\" width=\"236\" height=\"47\" \/><\/td>\n<\/tr>\n<tr>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23361\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-09-1.png\" alt=\"\" width=\"128\" height=\"47\" \/><\/td>\n<td>Minimum avarage rounds per minute<\/td>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23362\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-09-2.png\" alt=\"\" width=\"182\" height=\"47\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/vc_column_text]<h2 class=\"et-heading text-align-left tablet-text-align-inherit mobile-text-align-inherit animate-false no-animation-type\" id=\"et-heading-666828\" data-delay=\"0\" data-mobile-font=\"inherit\" data-mobile-line-height=\"inherit\" data-tablet-landscape-font=\"inherit\" data-tablet-portrait-font=\"inherit\" data-tablet-landscape-line-height=\"inherit\" data-tablet-portrait-line-height=\"inherit\" data-parallax=\"false\" data-move=\"false\" data-coordinatex=\"0\" data-coordinatey=\"0\" data-speed=\"10\"><span class=\"text-wrapper\"><span class=\"text\">EMERGENCY STOP<\/span><\/span><\/h2><span class=\"et-gap et-clearfix et-gap-247004\"><\/span>[vc_column_text animation_delay=&#8221;0&#8243;]\n<table class=\"xs-table\" width=\"\">\n<tbody>\n<tr>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23363\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-10-1.png\" alt=\"\" width=\"162\" height=\"47\" \/><\/td>\n<td>Torque<\/td>\n<td><img decoding=\"async\" class=\"aligncenter size-full wp-image-23364\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/formula-10-2.png\" alt=\"\" width=\"362\" height=\"47\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-247004\"><\/span><span class=\"et-gap et-clearfix et-gap-247004\"><\/span>[vc_column_text animation_delay=&#8221;0&#8243;]\n<blockquote><p>RECOMMENDED BRAKE = TURBOREX TX HD 180.120<\/p><\/blockquote>\n[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-247004\"><\/span><span class=\"et-gap et-clearfix et-gap-247004\"><\/span>[vc_column_text animation_delay=&#8221;0&#8243;]<img decoding=\"async\" class=\"aligncenter wp-image-27556 size-full\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/04-How-to-select-the-suitable-pneumatic-brake-for-your-roll-stand-turborex.jpg\" alt=\"\" width=\"1280\" height=\"854\" \/><\/p>\n<p>Multidisc brake with double fan. The <strong>Turborex<\/strong>, pioneer of eco-friendly brakes improves the unwinding ef\ufb01ciency while ensuring the highest performance and the least maintenance requirements for spare parts.<\/p>\n<p>Thanks to double fan ventilation, it works at lower temperatures also on the toughest applications -7\/24- where working conditions are extreme and working temperatures need to be drastically dissipated (example: bridge applications).<\/p>\n<p>Low operating temperatures avoid brake components overheating &#8211; which consequently causes a loss of tension coinsistency &#8211; and contribute to the consistent reduction of the pad wear and powder pollution. Turborex can fit any applications and roll stand even in its dimensions thanks to its high versatility that ensures the maximum sensitivity in every kind of production.<\/p>\n<p>Maximum torque 2800 Nm, maximum heat dissipation up to 12 kW.[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-692501\"><\/span>[vc_column_text animation_delay=&#8221;0&#8243;]<strong><img decoding=\"async\" class=\"alignright wp-image-27557 size-samatex_400X320\" src=\"https:\/\/www.renova-srl.cn\/wp-content\/uploads\/05-How-to-select-the-suitable-pneumatic-brake-for-your-roll-stand-400x320.jpg\" alt=\"\" width=\"400\" height=\"320\" \/><\/strong><\/p>\n<ul>\n<li>100% interchangeable with all brakes<\/li>\n<li>Easy and fast installation<\/li>\n<li>100% Plug &amp; Play<\/li>\n<li>Maximum sensitivity<\/li>\n<li>Maximum heat dissipation<\/li>\n<li>Pads RoHs compliant<\/li>\n<li>Pads life span up to 42 000 working hours even in extreme working conditions<\/li>\n<li>External pad wear indicator<\/li>\n<\/ul>\n[\/vc_column_text]<span class=\"et-gap et-clearfix et-gap-881793\"><\/span>[\/vc_column][\/vc_row]\n<\/div>","protected":false},"excerpt":{"rendered":"<p>In the corrugated cardboard industry \u2013 on corrugators \u2013 and paper and converting industries \u2013 on cutters, unwinders, etc \u2013 roll stands can be equipped with mechanical chucks or expanding shafts and with pneumatic brakes.<\/p>\n","protected":false},"author":1,"featured_media":27553,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[13],"tags":[85,96,100,99,86,89],"class_list":["post-23316","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articles-and-case-studies","tag-brakes-clutches","tag-converting-industry","tag-corrugated-industry","tag-paper-industry","tag-pneumatic-brake","tag-turborex-hd"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - 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